
| Durability
Features
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Durability
Testing
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Picture This
You're rushing to catch a plane. With your notebook in hand, you accidentally trip. Your notebook hits the floor.....hard. Devoid of several ruggedized features, the prognosis for your notebook could be fatal. What good is it if you make the flight and your meeting, but your primary business tool doesn't?
It's unavoidable. Notebooks bounce around in cars, on trains, in planes, and get knocked when they're being carried.
According to the TBR Damage Survey, the leading causes of notebook damage are drops and spills.¹
Shock-mounted HDDs
All Toughbook hard disk drives are mounted in shock-absorbing polymer compounds insulating the HDD from vibration and shock, while protecting your mission-critical data.
Standard to: All Toughbooks

Vibration-resistant LCDs
To prevent costly damage to the LCD display, internal dampeners prevent damage by absorbing shock and sudden impact.
Standard to: Toughbook 01, Toughbook 18, Toughbook 29, and Toughbook 34
Flexible Internal Connectors
Should the notebook be dropped or bumped, flexible connectors between the hard disk drive and system board protect against the transfer of shock between these components.
Standard to: All Toughbooks.
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Spill Resistance
Picture This
You're sitting in an aisle seat of an airplane working to complete a presentation. The food cart accidentally bumps into your tray table, knocking a cup of hot coffee onto your keyboard. The results could be disastrous, unless your keyboard, ports and internal circuitry have been designed to resist such hazards.
It's unavoidable. Notebooks get caught in the rain and accidentally dowsed with coffee just like you do.
According to the TBR Damage Survey, the leading causes of notebook damage are drops and spills.¹
Spill-resistant Keyboard & Touchpad
Certain Toughbook models feature spill-resistant keyboards and touchpads for protection against potential damage from the spills and splashes that are common to mobile computing environments.
Standard to: Toughbook 18, Toughbook 29, Toughbook 34 (spill-resistant keyboard, touchpad, click-keys), Toughbook 72, and Toughbook 73.

Protected LCDs
The LCD panel on some Toughbook models is protected by an overlay panel which is sealed around the edges to provide extra protection against moisture and dust.
Standard to: Toughbook MDWD, Toughbook 18, Toughbook 29 and Toughbook 34
Sealed Ports & PC Card Slots
Hinged aluminum alloy covers with environmental seals protect the multimedia pocket, PC card slots and rear connection terminals.
Standard to: Toughbook 01, Toughbook 18, Toughbook 29 and Toughbook 34

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Dust Resistance
Picture This
You're on a construction site preparing a bid for another job. Sawdust, sand and various other forms of dirt are floating through the air. If your notebook's case, card slots, ports and hinges are not sealed and designed to resist dust, the bid you're working on may be your last. Dust and dirt are ubiquitous in the field and have a way of invading the exposed areas of notebooks, potentially slowing key functions and damaging components.
Panasonic took the design and engineering a step further ensuring dust- resistance by making the Toughbook the ultimate notebook for use in harsh field conditions.
According to the TBR Damage Survey, the leading causes of notebook damage are drops and spills.¹
Sealed Keyboard & Touchpad
The keyboard and touchpad circuitry on some Toughbook models are sealed with a membrane to protect against potential damage from dirt and dust.
Standard to: Toughbook 18, Toughbook 29, Toughbook 34 (spill-resistant keyboard, touchpad, click-keys), Toughbook 72, and Toughbook 73.

Protected LCDs
The LCD panel on our most rugged model, the Toughbook 29, is protected by an overlay panel which is sealed around the edges to provide extra protection against moisture and dust.
Standard to: Toughbook 01, Toughbook 18, Toughbook 29, and Toughbook 34
Sealed Ports & PC Card Slots
Hinged aluminum alloy covers with environmental seals protect the multimedia pocket, PC card slots and rear connection terminals.
Standard to: Toughbook 01, Toughbook 18, Toughbook 29 and Toughbook 34
Sealed Case
Toughbook's unique sealed case construction allows it to function without a fan or vents which would expose the delicate internal components to dust and dirt.
Standard to: Toughbook 01, Toughbook 07 with MDWD, Toughbook 18, Toughbook 29 and Toughbook 34

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Vibration Resistance
Picture This
Day in and day out, you're continuously driving under challenging road conditions. Your notebook rides with you through it all...bumps, bounces, everyday wear and tear. If your notebook cannot withstand the necessary rigors of an in-vehicle operation, you will not be able to efficiently and effectively do your job the way it should be done.
The vibration inherent in moving vehicles can wreak havoc on average notebooks. Demand for in-vehicle computing solutions continues to grow. Through advanced testing, Panasonic confirmed that Toughbook 29 proves to be more capable of operating successfully under these conditions.
According to the TBR Damage Survey, the leading causes of notebook damage are drops and spills.¹
Shock-mounted HDDs
All Toughbook hard disk drives are mounted in shock-absorbing polymer compounds insulating the HDD from vibration and shock, while protecting your mission-critical data.
Standard to: All Toughbooks

Vibration-resistant LCDs
To prevent costly damage to the LCD display, internal dampeners prevent damage by absorbing shock and sudden impact.
Standard to: Toughbook 01, Toughbook 18, Toughbook 29, and Toughbook 34
Flexible Internal Connectors
Should the notebook be dropped or bumped, flexible connectors between the hard disk drive and system board protect against the transfer of shock between these components.
Standard to: All Toughbooks

Ruggedized Docking Connector
The port replicator connection on the Toughbook 29 has been ruggedized to avoid damage from the bumps, knocks and vibrations that are inevitable when operating in a moving vehicle. They stand up to installations that require unit removal and repetitive use.
Standard to: Toughbook 01, Toughbook 18, Toughbook 29 and Toughbook 34
Magnesium Casing
Every Toughbook features a full or partial magnesium case to assuring superior resistance to exterior effects like bumps, drops and knocks.
Standard to: Toughbook 01, Toughbook MDWD, Toughbook 18, Toughbook 29 and Toughbook 34

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Picture This
You board an airplane and put your notebook in the overhead compartment. Then, you promptly fall asleep before take-off. In the meantime, someone places their hard-sided suitcase right on top of your notebook. If the LCD is not equipped to resist excessive shock or force, your notebook - and ultimately your career - may end up cracking under the pressure of a long flight.
A drop, a crunch or a bang can result in a cracked or broken LCD. On top of the time and cost of repair, you'll also be unable to make that big presentation to your prospective customers.
According to the TBR Damage Survey, the leading causes of notebook damage are drops and spills.¹
Magnesium Casing
Every Toughbook features a full or partial magnesium case to assuring superior resistance to exterior effects like bumps, drops and knocks.
Standard to: Toughbook 01, Toughbook MDWD, Toughbook 18, Toughbook 29 and Toughbook 34

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Integrated
Wireless
What We Do
As an increasing number of business are going
mobile, the demand for rapid solutions and the need for "unbroken" communications
is increasing. Panasonic eliminates the last barrier to full mobility
with the option of fully wireless communications. The Toughbook's integrated
wireless communications design removes reliance on "wired" communications,
and their time and location constraints allowing your company to enjoy
true real time information and data transfer among headquarters, colleagues
and customers. All our wireless computers are designed to support all
current nationwide networks, including, CDPD, Data TAC and Mobitex and
allows true multi-party support and active involvement in mobile environments
while providing extremely high levels of information security.

How We Do It
We match each antenna to the design of our Toughbook PCs to provide improved antenna gain and coverage on every application. After an antenna is designed our certified engineers perform real world field tests throughout the USA to ensure maximum effectiveness.
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Features
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Applications
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Integrated Wireless, no cards to install
Superior signal performance
No electro-magnetic
interference
Flexible antenna
Support for all major
networks
Integrated modem
GPS 802.11b
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Dispatch
GPS tracking
Communications
Inventory
Data query
Claims/order processing
ID check
Maintenance records
Remote data synchronization
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Solutions
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Benefits
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Data collection and distribution
Coordinating jobs
among persons
Requests for data
in real time
Real time email
Database query and
entry
Information/data
transfer
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Increased customer satisfaction
Increased productivity
Improved response time
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The Direction of Wireless
Glossary of Terms
Antenna: A device for transmitting
and/or receiving signals. The size and shape of antennas are determined,
in large part, by the frequency of the signal they are receiving.
Bluetooth: The code name for a new wireless technology being developed
by Ericsson Inc., Intel Corp., Nokia Corp., Toshiba and IBM. The technology
enables data connections between electronic devices such as desktop computers,
wireless phones, electronic organizers and printers in the 2.4 GHz range.
Bluetooth depends on mobile devices equipped with a chip for sending and
receiving information. The founding members listed above have been joined
in development by 700+ members including Compaq, Dell, Motorola, Qualcomm,
BMW and Casio.
CDMA (Code Division Multiple Access): A spread spectrum approach
to digital transmission. With CDMA, each conversation is digitized and
then tagged with a code. The mobile phone is then instructed to decipher
only a particular code to pluck the right conversation off the air. The
process can be compared in some ways to an English-speaking person picking
out in a crowded room of French speakers the only other person who is
speaking English.. (See Technology Section)
CDPD (Cellular Digital Packet Data): An enhanced system overlay
for transmitting and receiving data over cellular networks. Technology
that allows data files to be broken into a number of "packets"
and sent along idle channels of existing cellular voice networks.
GPRS (General Packet Radio Service): A GSM data transmission technique
that does not set up a continuous channel from a portable terminal for
the transmission and reception of data, but transmits and receives data
in packets. It makes very efficient use of available radio spectrum, and
users pay only for the volume of data sent and received.
GPS (global positioning system): A series of 24 geosynchronous
satellites that continuously transmit their position. Used in personal
tracking, navigation and automatic vehicle location technologies.
GSM (global system for mobile communications): A digital cellular
or PCS network used throughout the world.
Smart antenna: An antenna system whose technology enables it to
focus its beam on a desired signal to reduce interference. A wireless
network would employ smart antennas at its base stations in an effort
to reduce the number of dropped calls, improve call quality and improve
channel capacity.
W-CDMA (wideband code division multiple access): The third generation
standard offered to the International Telecommunication Union by GSM proponents.
WCS (wireless communications services): Frequencies in the 2.3
GHz band designated for general fixed wireless use.
WIN (wireless intelligent network): The architecture of the wireless
switched network that allows carriers to provide enhanced and customized
services for mobile telephones.
Wireless: Using the radio-frequency spectrum for transmitting
Wireless Internet: An RF-based service that provides access Internet
e-mail and/or the World Wide Web.
Wireless IP: The packet data protocol standard for sending wireless
data over the Internet.
Wireless IT (wireless information technology): The monitoring,
manipulating and troubleshooting of computer equipment through a wireless
network.
Wireless LAN (local area network): Using radio frequency (RF) technology,
wireless LANs or WLANs transmit and receive data over the air, minimizing
the need for wired connections. Thus, wireless LANs combine data connectivity
with user mobility. WLANs are essentially networks that allow the transmission
of data and the ability to share resources, such as printers, without
the need to physically connect each node, or computer, with wires. Wireless
LANs offer the productivity, convenience, and cost advantages over traditional
wired networks.
Wireless PBX: Equipment that allows employees or customers within
a building or limited area to use wireless handsets connected to an office's
private branch exchange system. WPBX systems, for example, include a wireless
handset that is programmed to ring simultaneously with the desk phone.
WLL (wireless local loop): WLL is a system that connects subscribers
to the public switched telephone network (PSTN) using wireless technology
coupled with line interfaces and other circuitry to complete the "last
mile" between the customer premise and the exchange equipment. Wireless
systems can often be installed in far less time and at lower cost than
traditional wired systems.
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MIL-STD-810F
Each Panasonic Toughbook® is designed and manufactured to meet a level of durability matched to an intended work environment. The range of Toughbooks cover the ruggedized Toughbook 18, Toughbook 27, Toughbook 29, Toughbook 34, Toughbook 01, Toughbook 07 and MDWD (Mobile Data Wireless Display), and include models with selected durability features like the remaining semi-rugged models.
At the very least, each Toughbook features a magnesium alloy LCD case, 20 times stronger than ABS plastic, to protect this critical and expensive-to-replace component. Other models include full magnesium cases to protect all system components. Hard disk drives are equipped with various degrees of shock insulation to protect mission-critical data from the dangers of shocks, bumps and drops. Some Toughbooks also offer spill-resistant keyboards to provide protection from the spills and splashes that are a frequent part of mobile computing environments.
The key to choosing the right Toughbook is to consider your work environment and your performance and feature needs - your Panasonic representative or reseller will help you understand which Toughbook is the right choice for your particular business requirements.
Reliability
Our most rugged Toughbooks have been designed using MIL-STD-810F test procedures to measure levels of environmental reliability. Created by the U.S. government, the MIL-STD-810F specifications cover a broad range of tests that measure the durability of equipment used under harsh conditions. From the MIL-STD-810F test menu, Panasonic selected those that most closely reflect the challenges that mobile professionals face in the field, on the road, and in the office. These tests include drop-, shock-, moisture-, dust- and vibration-resistance, exposure to extremely low and high temperatures, and many others.

Passed the Test
And even though Panasonic conducts these environmental tests in our own factories with our own equipment, we didn't stop there. After we finished our in-house tests on the ruggedized Toughbook 18 , Toughbook 27 and Toughbook 29, we gave it to one of the leading independent environmental test agencies in the United States to repeat all of the tests again. In the end, the results confirmed our own: the Toughbook 18 , Toughbook 27, Toughbook 28 and Toughbook 29 passed all challenges without failure.
Testing Procedures
And while not every Toughbook is designed to be as ultra-rugged as the Toughbook 18, Toughbook 27, Toughbook 28, Toughbook 29 or Toughbook 34, tests like the MIL-STD-810F help us to understand how to design all of our Toughbooks with the best focus on durability features for the type of user and work conditions. The information below describes the tests we use to measure Toughbook durability.
Return to Design Features Main

MIL-STD-810F Test Procedures
The following MIL-STD-810F test procedures were performed on the Toughbook 28:
Drop Test
The Drop test was performed in accordance with MIL-STD-810F, Method 516.5, Procedure IV (Transit Drop Test). The Toughbook 28 was sequentially dropped in non-operating mode, onto each face, edge and corner for a total of 26 drops from a height of 36 inches. The drop surface was defined as two-inch-thick plywood over a steel plate over concrete. The Toughbook 28s were visually inspected after each drop and a functional check (boot-up into Windows) was performed after each drop.
Results
The Toughbooks boot Windows® following each drop.

Vibration
The Vibration shall be performed in accordance with MIL-STD-810F, Method 514, Procedure I, Category 24 (Minimum
Integrity Test) for the non-operational condition and Category 20 (Ground Vehicles) for the operational condition. The unit
should be clamped to an aluminum plate (approximating rigid mounting), and subjects to the following levels of vibration:
Non-Operational (from Figure 514.5C-17 of MIL-STD-810F) 0.04 g2 /Hz at 20-1000 Hz, -6 dB/Octave at 1000-2000 Hz, 1 hour/axis
duration.
Operational (Figure 514.5C-1 of MIL-STD-810F) 0.001 g2 /Hz at 12.5 Hz, 0.034 g2 /Hz at 20~40 Hz 5.70E-06 g2 /Hz at 200 Hz, 1
hour/axis duration simulating 1000 miles of transportation.
The hard disk drive was spinning during the operational test. A functional test was performed between each axis of testing, to catch any potential failures. The operational test was conducted using the vertical axis power spectral density (worst case condition for amplitude), as the orientation of the test item during transportation is not known.
Results
All units passed the vibration test without incident.

Water Resistance
The Water Resistance test was performed in accordance with MIL-STD-810F, Method 506.4, Procedure III (Drip). The test items were subjected to this test with the LCD open and the unit operating, but with ports closed. The Toughbooks were opened following testing to inspect for water intrusion.
Results
The Toughbooks continued to operate during and following the 15-minute water drip test. There was no evidence of water intrusion.
Humidity
The Humidity test was performed in accordance with MIL-STD-810F, Method 507.4 (Aggravated). The test items were tested for operation near the conclusion of the fifth and tenth cycles. Each cycle was one day (24 hours) and the entire test was performed over ten days The temperature was cycled between 86 and 140°F with the relative humidity at 95% constant.
Results
The Toughbooks continued to boot up and operate following each test, and there were no visual anomalies.

Dust Resistance
The Dust Resistance test was performed in accordance with MIL-STD-810F, Method 510.4, Procedure I (Dust). An operating temperature of 140°F was used for this test. The upper non-operating temperature of 140°F was incorporated into the test as this is the "default" temperature given by the MIL-STD-810F guidelines. Silica flour as defined by the test standard was used. Failure was considered to have occurred if moving parts bind or are blocked, or if contacts or relays malfunctioned. The units must have continued to function also.
Results
The Toughbooks continued to operate following dust testing. The keyboards were usable.
High Temperature
High Temperature tests were conducted in accordance with MIL-STD-810F, Method 501.4, Procedures I (Storage) and Procedure II (Operation). Panasonic set the testing parameters as follows: 140°F Operational, 160°F Non-Operational
Results
The Toughbooks continued to operate during the operational test and to boot and operate following the non-operational test. There were no visual anomalies.

Low Temperature
The Low Temperature test was performed according to MIL-STD-810F, Method 502.4, Procedures I (Storage) and II (Operation). Panasonic set the low operating temperature at -20°F and non-operating temperature at -60°F.
Results
The Toughbooks continued to boot and operate following each test, and there were no visual anomalies.
Thermal Shock
The Thermal Shock test was performed in accordance with MIL-STD-810F, Method 503.4. Panasonic set the high temperature non-operating temperature at 205°F and the low temperature non-operating temperature at -60°F. Three cycles were performed (high to low = one cycle).
Results
The Toughbooks continued to operate during the operational test and to boot and operate following the non-operational test. There were no visual anomalies.
The Toughbooks continued to boot up and operate following the test exposure cycles of thermal shock from 205°F to -60°F.

Altitude
The Altitude test was performed in accordance with MIL-STD-810F, Method 500.4, Procedure I (Storage) and II (Operation). The altitude level used for both procedures was 15,000 feet (highest equivalent altitude given within MIL-STD-810F for cargo pressures of military aircraft).
Results
All Toughbooks passed the test without incident.
Full details of each test are contained in a test report that was produced by an independent, internationally recognized test laboratory.
Return to Design Features Main


Shown below are some of the tests we perform on Panasonic Toughbooks, and the corresponding challenges that mobile road warriors face in daily business.
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test
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real-life scenarios
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portfolios
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drop
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fall from desk
airplane overhead container
car seat or hood of car
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broken components
crashed hard drives
cracked LCD
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vibration
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use in moving vehicles
- fixed mount
- free mount
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keyboard failure
damage to internal electrical components
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moisture
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coffee
water
juice
rain
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damage to hard drive and other internal components
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dust
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harsh outdoor work environments
construction sites
storage in car trunk
storage sheds
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damage to CD-ROM and floppy disk drive
damage to internal components
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temperature
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outdoor storage
unheated buildings
car trunk during seasonal extremes
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damage to electrical components
LCD panel
battery operation
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temperature shock
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movement from one extreme of temperature to another
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stress to all components that could lead to failure or non-performance - battery, LCD and other
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TBR Damage Survey

"As a primary computing and communication device for many mobile users, notebooks have become mission critical. Since 1999 the rate of notebook damage and the cost per incident have both risen dramatically. As your notebook fleet continues to expand costs will continue to rise. System survivability characteristics and the cost of mobility should be the primary concern of IT managers."
2001 Technology Business Research, Inc.
Technology Business Research, a premier marketing research firm specializing in the high technology arena, conducted a survey to determine the state of notebook computer reliability. The results were astounding.
TBR's Key Findings
Based on a survey of 400+ IT Managers, Front Line Managers and Notebook Users:
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The number of shipped notebooks has increased by 71% since 1999.
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In this time, notebook damage rates have risen by 22.5%.
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The top three causes of notebook damage are drops, liquid spills and objects falling on the notebook.
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80% of components damage involves screens, cases, keyboards and hard drives.
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The average notebook damage incident costs $2,900. Only 28% of the total cost is direct repair parts and labor.
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Like never before, mobility is a key issue–both in terms of productivity and finance. It is essential that computer design meets the challenges facing mobile workers and addresses the "hidden cost of mobility."--back to top--
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